How Calendered Vinyl Films are Made

I usually compare the calendering  process to rolling out pie dough. In reality, the manufacturing process is a little more complex than that. In the calendering process, PVC material is squeezed between gigantic, heated, polished-steel rollers that form the vinyl into a very thin sheet of film. Read more »

Application Tape Tips

Here are some helpful tips for working with application tape:  Whether you laminate application tape by hand or with a laminator, avoid trapping air bubbles between the vinyl graphics and the application tape.   Bubbles and wrinkles in the application paper often result in bubbles and wrinkles in the applied graphic, regardless of the skill and effort […] Read more »

Cleaning Vinyl Graphics

Sign makers should assume that many of their customers will do some pretty stupid things when cleaning graphics. For this reason they must provide the end user with instruction covering proper cleaning and care of any graphics.  When I sold fleet graphics, many years ago, I would give my customers an instruction sheet which included the do’s and don’ts listed […] Read more »

Heat Transfer Films: Hot, Warm or Cold Peel

After you heat press an applique to a garment, how long should you wait before peeling the carrier or the hot mask from the applique?  A number of variables come into play. The answer depends in part on the physical properties of the hot melt adhesive and the type of carrier used on the heat transfer […] Read more »

Evaluating Heat Transfer Films

How do you determine if one brand of heat transfer film is better than another? Today, most flex films are polyurethane. But not all polyurethane films are the same. In fact, the difference from one brand to another is staggering. Here’s what to look for in comparative shopping: Read more »